Our Work
Automated Fabrication takes pride in our custom metal fabrication services. Here is a small sample of the projects we’ve had the privilege to complete for our valued customers.
Truck Bed Feeder
THE REQUEST: A customer was in need of a custom truck bed feeder.
THE CHALLENGE: While they had a general concept in mind, they weren’t certain of the specific design details, other than wanting a welded body. Collaborating closely throughout the design process, we developed a design that met their approval.
THE PROCESS: We began by cutting 10-gauge and 7-gauge steel using our state-of-the-art Mitsubishi laser cutter. The metal was then expertly formed on our Mitsubishi brake press for precise bends. After completing the initial build, we assembled the feeder and delivered it to the customer for testing and feedback.
THE FINAL PRODUCT: Following the test phase, we addressed functional improvements based on the customer’s input, updated the design, and repeated the manufacturing process. Assembly was completed using the Millermatic 252 MIG welder to create a strong and durable welded body. The entire body was powder-coated with IFS Black on our automated powder coat line, with the lid and all bolted components hung separately to ensure complete and even coverage for a durable, professional finish.
Forestry Mulcher Project
THE REQUEST: A customer was in need of custom replacement parts for an agricultural machine.
THE CHALLENGE: While they had rough measurements and sketches, they lacked finalized DXF files for manufacturing. We collaborated with them to refine their design, creating precise DXF files tailored to their specifications and submitting them for approval.
THE PROCESS: Once the design was confirmed, we used our quoting software to calculate material costs, laser cutting rates, bend counts, and assembly times, delivering a detailed quote to the customer. After they approved the quote and submitted their purchase order, we moved forward with production. Our engineering team collaborated closely with the customer, reviewing and refining their designs to enhance functionality and ensure manufacturability.
The project required A572 Grade 50 steel. We utilized our advanced laser cutter for precision cutting and employed both the Mitsubishi and Ramsey brake presses for accurate bending.
THE FINAL PRODUCT: Understanding that the customer handles assembly in-house, we took extra care to package the components securely on pallets for safe delivery. By streamlining the process, we ensured that the finished parts met their needs and were delivered within their required timeframe. This collaborative approach ensured a high-quality product while meeting the customer’s specifications and timeline.
Excavator Bucket Repair and Reinforcement
THE REQUEST: A customer contacted us with a damaged loader bucket from his construction equipment. He sent over photos showing cracks and a section that had worn down beyond usability. After reviewing the damage, we assured him that we could handle the repair.
THE CHALLENGE: The 50-inch excavator bucket had significant damage: the entire bottom was ripped out, and the sides were severely bent.
THE PROCESS: Our engineering team worked closely with the customer to assess the damage and develop a solution that would restore the bucket’s functionality while enhancing its durability. Using our laser cutter to precisely cut the steel components, followed by the 330-ton Ramsey press brake to bump-bend the steel, carefully matching the radius of the bucket. After the new parts were in place, we welded the ½-inch mild steel plate to the bucket frame. To further improve the bucket’s structural integrity and longevity, our engineers designed custom wear pads made from high-carbon, abrasion-resistant steel, which were then welded into place.
THE FINAL PRODUCT: Once the job was complete, the customer picked up the repaired bucket and expressed satisfaction with the quality and turnaround time. This repair not only restored the bucket but also enhanced its resilience for continued heavy-duty use.
